^ What would be a better design? Custom? larger tubing? Appreciate the inputs you provided.
1 5/8 is probable the best diameter for most boosted apps (the 1.5" originals will perform better for the N/A guys). For those looking to push higher boost levels a 1 3/4" OD primary would be best if you don't mind losing the out-of-boost torque. When it comes to header primary tubes, going one step too large will have more losses in power then going one size too small. So if size X is the perfect size, but the headers are only sold in size X+1 or X-1, go with X-1 (unless you have plans on moving a lot more air through the motor)
The primary length is far too short. Being that the headers were designed to be an OEM replacement, they did what was necessary. The primary tubes look to be around 15-18" or so, which is too short for optimal gains. For our motor getting the total primary length into the 29-32" range is best. The unequal lengths will cause some scavenging issues. due to overlapping exhaust strokes (cyl 2 and 6 having a MASSIVE difference in length). So running more equal length would provide much better scavenging.
2nd major problem is the collector design. The convergent angle on these new collectors are especially bad (prev ones were actually better). Which makes for a harsh merger for the primaries. The collectors are too short (due to fitting the headers into an OEM spot). They lack any minor/major choke transition. Ideally having a low convangle into a 2.25" minor choke, with a very mellow divergent angle to a 2.5" major choke (collector exit) would be the best design for our application.
So to answer your question, custom full length headers are the best option if you are looking for just raw power, and can deal with running a custom exhaust.
While still very much in the rough draft phase, waiting on a couple initial investments, and something similar to these will be available for a limited time, and in limited numbers.